As we have discussed numerous
times in the past, the fashion industry is not all about runway shows
and celebrities wearing trendy t-shirts & designer jeans. A whole heck of a lot takes place behind the
scenes. Today I would like to remind
everyone about the importance of factory inspections. Not just the sort of inspection that monitors
for underage workers and other sorts of human rights issues. I am referring to the importance of sending
inspectors to the factory to monitor the garment quality. Sure, we can send samples to testing labs,
but actual in-factory inspections are more effective for catching issues as
early in the production process as possible.
Here are a few issues that a
quality inspector will help you monitor:
Critical Defects: review of hazardous
or unsafe conditions or non-compliance with regulations, includes sharp points
or edges, stray needles left in the garment, loose studs or missing suffocation
warning labels.
Major Defects: overall
product failure or reduced usability of the product that prevents it from being
placed on the market, can include open seams, holes or broken stitches.
Minor Defects: unlikely to
reduce product usability, includes items such as loose threads.
During textile and apparel
inspections, most inspection agencies conducts the following at minimum:
Fabric Inspection: assesses
weight (sweaters), print quality, defects, hand feel to standards.
Garment Labeling: to ensure the
care label contains all required information, including registered
identification number (RN), country of origin, fabric content, care instructions
and attachment of label in the proper location.
Workmanship Assessment: the
inspection evaluates stitching, construction, attachments and fasteners,
embellishments, shading within a garment, pattern continuity/matching, tapes
and linings.
Be certain to consult with
your service provider to find out exactly which services they perform during
their routine inspections. If you have
special requirements, make sure to put them clearly in writing to avoid any
confusion.
Again, it is important for clothing companies to go well
beyond designing and retailing garments.
Pay close attention to the manufacturing and quality assurance side of
the equation. The fashion industry must
do everything we can to ensure high quality for consumers.
Read more apparel industry blog posts.